For the throttle cables, unscrew the throttle housing on the grip and adjust the cables for maximum slack. The cable may be lubricated by using a commercially available pressure cable lubricator with an aerosol cable lubricant (or chain lube). For the clutch cable, screw the adjuster all the way in for maximum slack but line up the slot in the adjuster with the slot of the lever holder. He likes to use Loctite throttle cable lubricant on the inner piece of the cable. Practical Boat Owner s Reader to Reader Morse Throttle or Cable. The cable luber tool makes this job 10 times easier so I highly recommend using the tool if you can. The lube is then sprayed into the clamp forcing the lube from one end of the cable to the other lubricating the entire cable. Pull the remote housing away from its cover. I think it worked, but it's hard to say as I tried to lube the cable from both ends and can't say the lube slid all the way down the cable. I do not remove it from the boat. I recommend you inspect the outer casing. I have always used wd-40 but it seems like I am constantly lubing the dang cables. With all the other maintenance you do on your boat, don't wait until the boat's cable steering begins to tighten up before you lubricate the point where the steering cable interacts with the motor. Lubricating your control cables is easy and it helps prolong the life of the parts. I … Lubricating stiff outboard throttle and gear control cables Clean any hardened marine grease from the inside of the tube by spraying the inside of the tube with a penetrating lubricant. -twist the throttle completely open and remove the "near" cable first.-the throttle return cable should just pop out easily from there.-remove the cables from the assembly-When putting cables back in, reattach the throttle return cable first (make sure the metal separator between the two cable housings is back in place beforehand. The only maintenance on a cable steering system is back at the engine or rudder. He is also a certified marine technician and the author of a popular text on writing local history. If you don’t lubricate and clean your throttle cable it can stick open, causing the bike to be stuck full throttle. 2. The technique I show here involves using a simple compressor (or even a bike pump) to force oil down the entire length of the cable. With a few twists of a screwdriver and a few taps of a hammer, you get a lubricated throttle control cable and the grand tour of your outboard's throttle control system. Then pull it into the boat bilge. Step 4: Lubricate the cable ends and connections with a coating of waterproof marine multi-purpose grease. Lubricating Control Cables - The Hull Truth - Boating and Fishing. Find … Will Charpentier is a writer who specializes in boating and maritime subjects. I have oiled and checked the lines and have narrowed the problem down to 2 points. I pulled my throttle tube off the handlebar, cleaned and sprayed silacone spray on the bar. Then, use a lubricant designed for throttle cables. I m here might as well post how to oil the cable it s easy and once you have. Your old cable will have the length stamped in the outer casing. To lube the cable make a small cone out of aluminum foil. If your bike’s clutch, throttle, or brakes are feeling sticky, it’s likely time to give them some TLC. To reattach it it only takes a … What that description doesn't address is the adventure you face as you gain access to the throttle cable ends to which you must apply the lubricant. On a boat, leave the cables alone. However, the tool fits on the cable only one way, and as you will see it is a tight fit. Lubricating stiff outboard throttle and gear control cables. Click to expand... i have seen people use WD-40, liquid graphfite, silcone spray...anything slippery that will make the cable inside the jacket slide easy as long as the jacket isn't cracked in which case, save ur $$$ … Apply a light coat of white marine grease to the throttle cable where the cable end enters the cable's flexible metal casing. Sometimes you can remove the brass set screw that holds the cable ends. Many lube makers make a specific cable lube however, and there are cheap gadgets that fit the end of the cable and direct the lube along its length. I've heard of people tying a baggie of WD40 or similar around the cable end and hanging it allowing the lube to dribble through the cable jacket thereby saving the cable. 5. There are two places on the cable where you need to apply the Seafoam penetrating lube. 1992 Johnson 60hp, stupid question, but how do you lubricate the throttle cable and with what, seems to be sticky. The cable may be lubricated by using a commercially available pressure cable lubricator with an aerosol cable lubricant (or chain lube). All-terrain vehicle (ATV) riding can be a lot of fun, but it can also be dangerous. Place the remote face down on a flat surface and slide two books of similar size under the remote so that one is on each side of the control handle. Hi Guys Yesterday was the first time out in the boat since last season and the throttle jammed. He likes to use Loctite throttle cable lubricant on the inner piece of the cable. Bob demonstrates the best way to lubricate and adjust the throttle cable on your Harley Touring model. Remove the cover screws, usually three, to open the unit. I have a 2007 Crownline and even since the winter storage the throttle has been very still. First, I must admit lubricating the throttle cable on my '01 ML430 was the most difficult of all the cables I have ever lubricated. Remove the screws on the back of the housing with a screwdriver. Lubricate Throttle And Clutch Cables On An ATV. £20 for a new cable. Tools that are needed: - Cable Life Spray Lubricant: Be careful not to loose the brass ferrel that goes over the cable end. 3. Lubricate the inside of the new throttle sleeve, the handlebar, and the area where the cables hook up with white lithium grease. The problem is not necessarily the fault of the ML. the throttle handle on my 15 hp 1996 Evinrude is stiff / tight , how do I adjust or lubricate this to loosen it up a little , some times its seems almost to freeze and I really need to force it , then … Houseboat Control Cables – How to Lubricate, or Save a Throttle. Undo the large nut at the end of the plastic jacket of the steering cable. I would not let anyone else drive the boat because the throttle was so stiff that I needed all my might. You’ll need to remove the throttle cable from the throttle lever before you can lubricate it. Lube for throttle and control cables? To use the Motion Pro Cable Luber V3, first you have to slip on the fat part of the body, and then the rubber gasket in the direction as pictured. Also for: 25 4–stroke, 40, 50, 60. DO NOT EXCEED 50 PSI. So using deductive reasoning, I replaced the throttle cable with a … Also for: 25. "Johnson Repair Manual - 2.5 to 250 HP Models, 2002-2007"; Seloc Marine; 2007. Apply a light coat of white marine grease to the throttle cable where the cable end leaves the flexible metal casing at the throttle linkage on the carburetor. However, most of the time control cables fail due to the outer steel shell rusting away and binding the inner core wire. The cables are common with a variety of inboard and outboard boat motors. My 19 year old throttle cable failed when delivering the boat with the new owner - rather embarassing. Lubricating the throttle cable makes it operate smoothly and minimizes the risk of it breaking. Put 3 inches of Marvel Mystery Oil in the hose for every 20 feet of cable length. Step 5: Lubricate the pivots and linkages with a light grease. - Performance Boats Online. New control cable 2 ft. longer than currently used with control box 3. In order to clean, first, spray off the dirt using compressed air and a light degreaser or brake cleaner. Put the cone over the end of the cable and use an elastic to make a seal. 1500 kms. Move the throttle cable, if necessary to ensure the idle speed screw remains on its stop while the motor is idling. Slide and rotate the cable in the jacket, then give the bag a second shot of oil (it can be the same oil) … 1. Give Wholesale Marine a call. With that done, unscrew the entire assemble for the throttle cable adjustment and then take the cable off the lever. The throttle cable helps control how fast your motorcycle goes. Stainless screws #14 x 3/4" oval heads. Apply and maintain 50 PSI of air to the tire chuck. When applying the gas pedal, the ball on the throttle cable at the top of the gas pedal will continue sticking out about 2 inches for 5 seconds, the engine will race up to 4000 rpm's then back to 1000 rpm's. This is the most common shift/throttle cable and suits almost all OMC Evinrude and Johnson engines 1979 and newer. Cables: Lubricate with Rust Inhibitor. View and Download Mercury 20 operation and maintenance manual online. Once you are done with the service, check your throttle to be sure it is adjusted correctly. Houseboat Control Cables – How to Lubricate, or Save a Throttle Shift Cable. Houseboat Control Cables - How to Lubricate, or Save a Throttle Shift Cable. – Performance Boats Online. Cables: Lubricate with Rust Inhibitor. You can pull out the core and lube it up. A retired ship captain, Charpentier holds a doctorate in applied ocean science and engineering. Thanks. Cleans, purges and lubricates, displacing moisture and preventing rust and corrosion Thread a piece of extra fine sandpaper into the rod from a firearm bore cleaning kit, attach the rod to a drill and put the tube into a bench vise to hold it tightly. Sometimes you can remove the brass set screw that holds the cable ends. I just managed to squeeze the luber in the bottom end (which I tilted up to be the top so it would gravity feed.). The other way is to remove them from the handle bars and drip oil in. Clutch Cable /Throttle Cables •Lubricate the cables by seeping the oil between the cable and housing. 20 outboard motor pdf manual download. Archive - Boat Repair Forum - Marine Engine Sep 1 2010. Remove the screws on the back of the housing with a screwdriver. When we pushed in the throttle cable into the sheath so it would fit inside the cable lube tool (not the zip lock one), we apparently pushed the cable stop out of it's slot on the other side of the cable (throttle body side). Work the throttle cable and the idle cable out of there slots in the throttle sleeve of the old grip. Re: how to grease a throttle cable? This technique is great for lubricating throttle cables, gear shift cables and steering cables. Finish loosening the screw to remove the control handle. Boat Control Cables. If not you measure the complete cable length including the plastic fitting on one end. WD-40 is perfect for big and small jobs that require protection from rust and corrosion. View and Download Mercury 25 operation and maintenance manual online. 2007 SunL 150 cc. The control cams on the throttle require considerable angular movement at the sheath fixing, causing the flexing at the wire-rod junction. Clutch Cable /Throttle Cables •Lubricate the cables by seeping the oil between the cable and housing. Thanks Personally, I just buy new ones. Once you are done with the service, check your throttle to be sure it is adjusted correctly. To do this, loosen the nut that fastens the cable to the lever. With all the other maintenance you do on your boat, don't wait until the boat's cable steering begins to tighten up before you lubricate the point where the steering cable interacts with the motor. Ideally it would be used as part of a preventative maintenance program but it can also be used to help free cables that are starting to seize from corrosion. Remove the two screws that hold the remote throttle in place. Protect All Cable Life allows you to easily lubricate cables on motorcycles, boats, jet skis, ATVs, snowmobiles, bicycles and much more. Throttle now turns very easily. the throttle handle on my 15 hp 1996 Evinrude is stiff / tight , how do I adjust or lubricate this to loosen it up a little , some times its seems almost to freeze and I really need to force it , then … The cable is enclosed by a protective sheath and runs from the throttle mounted on the handlebars to the carburetor under the c The easiest way to make sure it completely lube is to remove the cables, then drip oil down the inner cable and let them hang a while. 5. It will take 10 to 30 minutes for oil to appear at the other end, then your done. The method for cleaning the cables themselves will be the same for both the throttle cable and the clutch cable. I couldn't disconnect either end of my throttle cable on my mower. It comes with a can of lube and a special clamp that's designed to clamp around the end of the throttle cable. It's called Cable Life. Step 1: Remove motor cowl and disconnect the throttle cable from throttle arm and anchor trunion. 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